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4 - Cotton Fabrics - d) Cotton Heavy Twill Yarn Dyed Fabric
(Auto Loom and Power Loom)
📌 Description
🧶 Fabric Construction:
Twill weave with a distinct diagonal rib; tightly woven with yarn-dyed cotton threads to ensure colorfastness and strength.
Weave Type: 3×1 or 2×1 twill (diagonal ribs).
Yarn-Dyed Process: Warp and weft threads dyed before weaving.
Finish:
Mercerized: Increased luster/strength (optional).
Sanforized: Pre-shrunk for stability.
✅ Key Advantages
🧬 Fabric Content:
100% cotton (occasionally blended with a small percentage of elastane or polyester for added stretch or strength)
Premium: 100% cotton (breathable, softens with wear).
Blends:
Cotton-Polyester (65/35): Wrinkle-resistant, more durable.
Cotton-Spandex (98/2): Adds stretch for comfort.
⚖️ Fabric Weight:
Generally between 250 GSM to 400 GSM, depending on construction and yarn count
📏 Fabric Width:
Typically 58" to 63" (147 cm to 160 cm)
Standard: 44"–45" (apparel), 54"–60" (upholstery).
Selvage Edges: Often present (self-finished edges for durability).
🖨️ Printing:
Not typically used for post-weaving printing due to yarn-dyed nature; instead, color and pattern are built into the weave.
Not Recommended: Traditional printing (yarn-dyed patterns are woven in).
Alternatives: Embroidery, laser etching, or appliqué for added design.
🌍 Country of Origin: India
🧼 Care Instructions:
Machine wash in cold or lukewarm water
Cotton heavy twill yarn-dyed fabric strikes a balance between functionality and style—it offers breathability and comfort typical of cotton, combined with the strength and visual appeal of a twill weave, making it a versatile choice for both fashion and interior design applications.
A durable, medium-to-heavyweight woven fabric characterized by:
Twill Weave: Diagonal parallel ribs (3×1 or 2×1 construction) for strength and drape.
🧵 Use Cases:
Workwear (jackets, overalls, uniforms)
Casual apparel (trousers, structured skirts, outerwear)
Home decor (cushions, upholstery, heavy curtains)
Bags and accessories
🏭 Industry Applications
Military/Tactical: Camouflage and utility uniforms.
Heritage Workwear: Brands like Dickies, Carhartt, Fjällräven.
High-End Fashion: Designer twill pants and structured outerwear.
Note: Ideal for projects requiring longevity and woven-in patterns. Pre-wash if shrinkage control is critical.
Handloom Sample Approval Process – New Design Submission
Dear Customer,
Thank you for your interest in our handloom services. If you have an original design or sketch, please take a print and kindly share it with us (in PDF, JPEG) it will be good if you can provide pantone colors exactly to match, along with the following details:
Preferred fabric type (cotton, silk, linen, etc.)
Color palette/Pantone codes
Specific design notes (patterns, motifs, dimensions)
We’ll create a handloom sample for your approval before bulk production. Typical turnaround time: 15-20 days.